Garments defect | Classification of Garments Defects

To make a quality product, we have to produce Defects Free Garments. Controlling defects is the key in this competitive era. There is a Quality Control department in every Garments industry to catch defects from QC checkpoint, in-process inspection.

Garments Defects
Garments Defects are something we call imperfection, the incompleteness of a Garments product. Any deviation from customer requirement or standard, we can call it to defect. Anything cross from the buyer dimensional limit of a garment's product, that also called a defect. There are assigned QC to detect defects in cutting, sewing, and finishing.

Types of Garments Defects

There are three types of defects, these are 1. Critical defect 2. Major defect 3. Minor Defect.

 

Critical Defect

A defect that is likely to result in a hazardous, unsafe condition or found anything sharp in product for an individual or anyone around him using the product or that contravenes mandatory regulations. If a buyer finds a critical defect in their QC inspection, the whole lot will be marked as a 'fail'. A critical defect cannot be rectified. The appearance of a critical defect on the shop floor stops production.
Example of critical defect: Sharp metal in Garments, Button open from a product, there is anything in the product that is harmful to the user.

Major Defect

A defect that is likely to result in failure; reducing the usability of the product and obvious appearance defects affecting the saleability or shortening the life cycle of the product. The major defect is rectifiable.
Example of Major defect: Skip stitch, broken stitch, Sewing open, off shade.

Minor Defect

A defect that does not reduce the usability of the product, doesn’t show easily but is nevertheless a workmanship defect beyond the defined specifications or construction requirements.

Example of Minor defect: Loose threads, Uncut thread, Seam bit slanted.

Garments Defects Classification

		Defect Description	Critical	Major	Minor
		Style
		Style not matching Approval sample, Tech Pack or order	X
		Material Defects - Woven Garments
		Weaving Faults - (broken yarn)		X
		Weaving Faults – (missed yarn)		X
		Weaving Faults – (rough yarn)		X	X
		Weaving Faults – (pills)		X
		Weaving Faults – (color stripes)		X
		Weaving Faults – (thick place)		X
		Weaving Faults – (thin place)		X
		Weaving Faults – (thick bar)		X
		Weaving Faults – (thin bar)		X
		Holes (any size of hole)		X
		Fabric torn		X
		Permanent crease lines in fabric		X
		Permanent fold lines in fabric		X
	Material Defects - Knit Garments
	Knitting Faults – (broken yarn)			X
	Knitting Faults – (uneven knitting yarn)			X
	Knitting Faults – (rough yarn)		X
	Knitting Faults – (slub)			X
	Knitting Faults – (pills)			X
	Knitting Faults – (dye bars)			X
	Knitting Faults – (stripes)			X
	Knitting Faults – (run stitches)			X
	Knitting Faults – (needle line)			X
	Knitting Faults – (laddering)			X
	Knitting Faults – (drop stitches)			X
	Knitting Faults – (loose stitches)			X
	Holes (any size of holes)			X
	Fabric torn			X
	Permanent crease lines in fabric			X
	Permanent fold lines in fabric			X
Cleanliness
Stain				X	X
Oil spots				X	X
Oil stain				X	X
Water spots				X	X
Water stain				X	X
Rust stain				X	X
Pen mark				X	X
Pencil mark				X	X
Chalk mark				X	X
Glue stain				X	X
Glue mark				X	X
Untrimmed thread ends					X
Loose thread					X
Dust fibers attached on the fabric surface					X
Loose fibers attached on fabric surface					X
Appearance
Color shade variation				X	X
Color off-tone				X
Glaze				X
Poor ironing				X
Crease mark				X
Wrinkle mark				X
Fold mark				X	X
Unmatched checks				X	X
Unmatched stripes				X	X
Sewn-in wrong fabric direction				X
Sewn-in wrong fabric side				X
Washing mark				X	X
Uneven washing effect				X
Burned, scorched				X
Over pressed (seam impressions)				X
Stretched shape due to pressing				X
Distorted shape due to pressing				X
Bubbles due to improper fusing				X
Stitching Defects
Broken stitches				X
Skipped stitches				X	X
Run-off stitching				X	X
Uneven stitching				X	X
Irregular stitching				X	X
Wavy stitching				X	X
Insecure backstitching				X
Loose stitch tension				X	X
Uneven stitch tension				X	X
Uneven stitch density				X	X
Missed stitching				X
Missed bar tack				X
Unmatched join stitching				X	X
Needle chewing (cutting and holes)				X
Drill holes or markings exposed				X
Seaming Defects
Open seam, missing stitch				X
Seam slippage				X
Puckered seam				X	X
Pleated seam				X
Folded seam				X
Twisted seam				X
Seams folded opposite to the specified direction				X
Unaligned seam				X
Unmatched seam				X
Seam not fully opened before topstitching				X
Insufficient seam allowances				X
Uneven pleats length				X	X
Uneven darts width				X	X
Misplaced or missed bar tacks				X
Uneven seam length				X	X
Twisting in turn ups				X	X
Collar/Neck
Uneven collar points				X
Misshaped collar points				X
Unbalanced collar				X
Overlapping collar				X
Bubble in collar fall				X
Bubble in collar stand				X
Uneven collar end				X
Collar shape not as approved				X
Seam allowances of the body are visible next to collar seam				X
Placket, Fly, Buttoning
Uneven placket width				X	X
Incorrect placket width				X
Uneven placket length				X	X
Visible under placket				X	X
Twisted, slanted, curved, or pleated placket				X	X
Zipper sewn curved or with wrong ease				X	X
Buttoning (press buttons or Velcro closure) not aligned				X	X
Press buttons attached without support fabric or double layer				X
Button & Button Hole
Missed button, swing neck button, or buttonhole				X
Broken button or swing neck button				X
Insecure button stitching				X
Wrong button				X
Incomplete stitching				X
Uncut or partly cut buttonhole				X
Unaligned button and buttonhole				X	X
Misplaced button and buttonhole				X	X
Button stitch not properly locked				X
Sleeve & Cuff
Uneven sleeve length				X	X
Uneven sleeve placket length				X	X
Uneven sleeve placket width				X	X
Notches exposed at sleeve slit				X
Wrong attachment of sleeve lining				X
Uneven cuff width				X	X
Uneven cuff height				X	X
Front/Back Yoke/Shoulder
Excess gathering at the yoke seam				X	X
Unmatched seams at armhole				X	X
Improper gathering at sleeve cap				X	X
Pocket & Pocket Flap
Wrong pocket, closure, topstitching or seam allowances				X
Unaligned front pockets (hi-low pocket)				X	X
Slanted pocket				X	X
Excess tightness or fullness of pocket				X	X
Pocket cloth does not smooth when bar tacking				X	X
Twisted pocket cloth				X
Poorly shaped pocket				X
Poorly shaped pocket corner				X
Misplaced pocket position				X	X
Incorrect pocket position				X
Exposing pocket corner				X
Incorrect position of pocket flap				X
Hem
Uneven hem				X	X
Twisted hem				X
Wavy hem				X	X
Torn at ribbing				X
Holes at ribbing				X
Little recovery or no elasticity at ribbing				X
Twisted hem				X
Lining
Lining too short or too long				X
Puckering at lining seam				X	X
Twisted lining				X
Waistband & Belt Loops, Hungering band
Uneven waistband (Hi-low waistband)				X	X
Poor waistband finishing				X	X
Waistband stitching has broken when stretched				X
Little recovery or no elasticity at waistband				X
Missing button or bar tack in the adjustable waistband				X
Missing belt loop				X
Uneven belt loop				X	X
Wrong or improper position of a belt loop				X
Missing hungering band inside waist				X
Fly
Uneven fly width				X
Curved fly edge				X
Zipper exposed when a fly is closed				X
Construction instructions or pattern markings not followed				X
Leg
Twisted leg				X
Uneven leg				X
Side seam turned wrongly				X
Irregular hem width				X
Labels, Customized labels & Embroideries
Missing CE-Label (CE Garments)			X
Missing pictograms (CE Garments)			X
Missing care label (CE Garments)			X
Missing user instruction booklet (CE Garments)			X
Missing size label (CE Garments)			X
Wrong or missing Purchase Order/manufacturing date label			X
Missing Lindström seam label or hanger loop				X
Missing customized logo label or embroidery				X
Missing marking label				X
Wrong label, hanger loop or embroidery				X
Missing size and product number label				X
Wrong marking label				X
Visual label quality:
Label insecurely stitched (embroidered label)				X	X
A Label folded by stitching (embroidered label)				X	X
Wrong background material (embroidered label)				X
Wrong fusible material (embroidered label)				X
Slippage in a label (overlock is mismatching)				X
Incorrect embroidery stitch density (embroidery or embroidered logo label)				X
Label not according to specification (wrong color, size or design)				X
Label position is not according to Tech Pack				X
Attaching seam labels and hanger loops: label is attached poorly				X
Attaching customized logo label:
Stich distance too near the edge (fraying)				X
A label is sewn inverted (label up-side-down) or reversed (label up-side-down)				X
Wrong size label				X
Printing Defects in Customized logos or print images
Missing printing				X
Misplaced printing				X
Printing faults – (printing stain or cracking print result)				X	X
Printing faults – (off printing, white print color translucent)				X
Color off -shade or not as specified				X
Wrong printing				X
Transponder
Missing transponder				X
Transponder placed wrong				X
Labels and Hangtags – 3rd party and nonrental garments
Missing label or hangtag				X
Wrong label or hangtag				X
Care label – no label				X
Care label – label inaccessible and no details elsewhere			X
Care label – letter height under 1.5mm			X
Care label – only symbols used			X
Care label – not legible			X
Care label – does not comply with legal specification			X
Country of Origin – no label			X
Country of Origin – label inaccessible and no
details elsewhere			X
Country of Origin – letter height under 1.5mm			X
Country of Origin – does not comply with legal specification			X
Fibre Composition– no label			X
Fibre Composition – label inaccessible and no
details elsewhere			X
Fibre Composition– letter height under 1.5mm				X
Fibre Composition – does not comply with legal specification			X
Accessories
Wrong accessories				X
Damaged accessories				X
Scratches				X
Poor plating				X
Sharp points				X
Sharp edges				X
Rust				X
Color discharged				X
Malfunction of zipper				X
Zipper slider not running smoothly				X
Missing zipper teeth				X
Missing zipper puller				X
Wavy zipper				X
The poor setting of the zipper				X
Zipper tape too close to fly seam affecting zipper function				X
Detached ring, socket, stud, or post				X
Press button too tight or loose to close or open				X	X
Detached swing neck button or rivet				X
Fabric torn around press buttons or swing neck buttons				X
Press buttons sewed upon zipper tape				X
Missing Velcro tapes				X
Misplaced Velcro tapes				X	X
Reflective bands are sewn too close or far away from the edge				X
Missing shoulder pads				X	X
Misplaced shoulder pads				X	X
Body
Excess gathering at any seam				X	X
Unmatched seams at armhole				X	X
Improper gatherings at the sleeve cap				X	X
Deformed shape				X
Twisted sleeve				X
Twisted body				X
Measurement
Outside tolerance (tolerance is +/- half of next size)				X
Miscellaneous Defects
Odor				X
Mildew				X
Wet item				X
Damp item				X
Visible or disturbing mending places				X
Unwanted objects in a garment, like needle or piece of metal			X

Please note the above list is not all-inclusive and is to be used as a guide only.