Sweater is very popular product all over the world. Sweater manufacturing involve with
linking, trimming, mending and finishing process. Sweater is made by one kind of
knit fabrics. Sweater manufacturing process Flow chart and Quality control process given here sequence wise so that you can understand easily.
Sweater Garments Quality Control
There are many process is Sweater garments but quality control system is same like woven and Knit Garments. There are Quality inspector in every section to control quality.
Sweater Garments Quality Control
There are many process is Sweater garments but quality control system is same like woven and Knit Garments. There are Quality inspector in every section to control quality.
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| A sweater product |
Process Flow chart of Sweater Quality Control
Linking: Goods Receive From Knitting Distribution.
↓
Collect: Knitting Chart, Duplicate Sample, M-List, Risk
Assessment Report, Approved Yarn Swatch, Etc.
↓
Operator Starts Linking for "Size-Set".
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100% Size-Set Inspect by QA Department→ Not OK→ Re-Submit
Size-set & Re-check.
↓
Pass
↓
Operator start Bulk Production, According to Size &
Color.
↓
QI Start 100% Inspection.→ Defects→ Alter Send To Mending Operator & Re-check.
↓
Pass
↓
OK Goods Keep to Linking distribution & Send to
Trims/Mending.
↓
Trimming Section Receive Goods from Linking Distributor.
↓
Operator 100% Light Check-01 and
Marks Trimming Point.
↓
Operator Start Bulk Production
Trimming & hiding Stitch.
↓
QI 100% Trimming Defects Ckeck. .→
Defects→ Alter
Send To Trimming Operator &
Re-check.
↓
Pass
↓
Mending Section Receive Ok Goods From Trimming Section.
↓
Operator 100% Light Check-02 and Marks Trimming Point.
↓
Operator Start Bulk Production sarch mark point and Mending.
↓
QI 100% Trims Defects Check.→ Defects→ Alter Send To
Mending Operator & Re-check.
↓
Pass
↓
Ok Goods Keep in Distribution and Send to Wash/Finishing
Section.
↓
Collect: Duplicate Sample, Risk Assessment report, Accessories,
Trims Card, Etc
↓
Washing Part: Goods Received from Mending Section, Start
Reverse & Style Wise Washing /Drying
↓
QI 100% Light Box Check-3 and Marks "Alter" Spot"
Point.
↓
Pass
↓
Sewing Section: Goods Received from Wash house & Start
Marking, Attach Size Label,Care Label,Main Label.
↓
PQC Final QI 100% Check "Alter"Spot"Defects.
↓
Pass
↓
OK Goods Received from PQC
Section, According to size & Color wise For Start Ironing
↓
Table QI 100% Grading & Shape Check.
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Get-Up QI 100% Check "Spot"Alter".
↓
Pass
↓
Ok Goods Received from Get-up Section, According to Color,
Size Wise & attaching all "TAG" then FQC check & Approved for Packing.
↓
QI 100% check all Accessories.
↓
Pass
↓
Clean All Goods in Dust Sucking Machine.
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All Goods Passing On Metal Detection Machine.
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Calibrating (every 2 hours using 1.2 m.m ferrous
card,according to 9 point system). Make report & start production.
↓
Pass
↓
Make Report & Documented.
↓
Metal Free Zone Received OK Goods From Metal Detaction
Matchine & Start Folding Color & Size wise,(If Poly Or Sticker) Attach
& Send To Packing.
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2.5 AQL Inline Inspection by FQC.
↓
Pass
↓
After Packing Solid or Assortment Then Complete Cartooning
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2.5 AQL Pre-Final Inspection by FQC.
↓
Pass
↓
Carton Send to Warehouse & Waiting For Final Inspection.
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2.5 AQL Final Inspection by Buying QI.
↓
Pass
↓
OK Goods Ready for Shipment.
* "Reject" product found in QC check
points keep Separate in Rejects Box.