Operation breakdown, SMV, and Layout of Basic T-shirt Manufacturing
Basic T-shirt Process Layout
A basic T-shirt is a garment item, basically a knit product. It consists of mainly three body parts like shell, sleeve & neck rib/tape. It might have some decorative based on style requirements. Back neck tape options might be different as per customer demand. As per buyer requirements, labeling options might be different. This writing is about the process breakdown of the T-shirt. Here from the T-shirt operation breakdown total SMV 10.86.
 |
| Basic T-shirt |
PLANNED EFFICIENCY LEVEL
|
50%
|
60%
|
65%
|
70%
|
80%
|
100%
|
PLANNED TARGET PER HOUR
|
152
|
182
|
198
|
213
|
243
|
304
|
ACTUAL TARGET PER HOUR
|
102
|
123
|
133
|
143
|
164
|
204
|
10.86
|
M/P
|
SMV
|
MACH
|
25
|
9.66
|
PSO
|
10
|
1.20
|
PRESS
|
2
|
0.00
|
TTL:
|
37
|
10.86
|
OPERATION
|
M/P
|
M/C TYPE
|
SMV
|
TGT / Hrs
|
CODE
|
||||
PLACKET
|
MACH
|
SNL
|
0.55
|
109
|
CUFF MARK
|
PSO
|
HP
|
0.25
|
240
|
CUFF JOIN
|
PSO
|
SNL
|
0.6
|
100
|
PLACKET MARK
|
PSO
|
HP
|
0.35
|
171
|
PLACKET TACK
|
MACH
|
SNL
|
0.4
|
150
|
PLACKET OL
|
MACH
|
SNL
|
0.3
|
200
|
PLACKET TACK
|
MACH
|
SNL
|
0.35
|
171
|
PLACKET T/S
|
MACH
|
SNL
|
0.3
|
200
|
LABEL JOIN
|
MACH
|
5OL
|
0.35
|
171
|
SHOULDER
|
MACH
|
SNL
|
0.35
|
171
|
SHOULDER OL
|
MACH
|
SNL
|
0.38
|
158
|
SLEEVE CUFF JOIN
|
MACH
|
SNL
|
0.4
|
150
|
SLEEVE JOIN OL
|
MACH
|
SNL
|
0.35
|
171
|
COLLAR JOIN
|
MACH
|
SNL
|
0.65
|
92
|
COLLAR PIPING JOIN
|
MACH
|
OL
|
0.55
|
109
|
COLLAR T/S
|
MACH
|
SNL
|
0.45
|
133
|
SIDE JOIN
|
MACH
|
SNL
|
0.65
|
92
|
SLEEVE TACK
|
MACH
|
SNL
|
0.4
|
150
|
HEM ROLLING
|
MACH
|
SNL
|
0.7
|
86
|
CUFF MARK
|
MACH
|
HP
|
0.33
|
182
|
PLACKET MARK
|
MACH
|
HP
|
0.6
|
100
|
COLLAR MARK
|
MACH
|
HP
|
0.55
|
109
|
SHOULDER TOP MARK
|
MACH
|
HP
|
0.6
|
100
|
BODY PLACKET MARK
|
MACH
|
HP
|
0.45
|
133
|
10.86
|
||||
Machine Summary:
MACHINE:
|
QUANTITY:
|
SN
|
18
|
SN
|
0
|
(EC)
|
|
DNL
|
2
|
3 OL
|
0
|
4OL
|
2
|
5OL
|
1
|
CST
|
1
|
FOA
|
0
|
K/S
|
2
|
Btk.
|
2
|
Velcro
|
0
|
EHL
|
0
|
BHL
|
1
|
BST
|
0
|
SADDLE
|
0
|
ZIGZAG
|
0
|
FLAT
|
0
|
BLIND
|
0
|
SNAP
|
0
|
TOTAL
|
29
|