Risk Analysis in Garments
Risk analysis is analyzing critical process and potential critical process analysis where quality can be hampered. Risk analysis can be done during reviewing
sample in size set, PP meeting, and Pilot run stage.
Risk analysis for Bottom Garments; Pant manufacturing:
Name of the critical process of pant manufacturing
1. Front pocket join
2. Front coin pocket join
3. Gusset joining
4. Waistband join
5. Loop tack
6. Bottom hem
7. J-stitch
8. Waistband elastic joining
9. Waistband closer join
10. Back pocket join
11. Inseam Topstitch
Here is a risk analysis report
STYLE :
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RISK ANALYSIS REPORT.
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COLOR :
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NAME OF PROCESS
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FAILOR FINDINGS
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ROOT CAUSE
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CORRECTIVE ACTION
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1) FRONT POCKT JOIN.
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SLANTED, OVER STITCH
IN PROPER SEWING INLAY,, FLAP WIDTH UNEVEN. |
IF PKT ATTACH WITHOUT
ANY MARK, ,OPERATOR HANDALING PROBLEMS ETC. |
100% BODY MARK&FOLLOW
BEFORE PKT ATTACH.MARKING PTN CHECK & SIGN BY QA TEAM. | |
2) GUSSET JOIN.
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INSEAM BOTH SIDE UP DOWN, FRONT & BK RISE POINT IN BALANCE. MEASUREMENT PROBLEMS.
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GUSSET JOIN WITHOUT MARKING, O/P NOT FOLLOW MARK,, OR MARK CENTRE OUT OF GUSSET.
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AT FIRST S/B GUSSET
MARKING THEN ATTACH. BK& FRONT RISE MATCH CENTRE OF GUSSET. | |
3) W/B BAND JOINS.
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MEASUREMENT NOT ACTUAL. W/B SHAPE PROBLEM.
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IF W/B JOIN WITHOUT
ANY MARK, O/P NOT FOLLOW BODY &BAND MARKING. |
W/B MARKING 5 POINTS & MATCH WITH BODY.BODY MARK AT FRONT AREA AND FOLLOW BAND JOIN.
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4) BOTTOM HEM
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PUCKERING,, UNEVEN
WIDTH,, IRREGULAR SEWING INLAY. |
IF NOT MACHINE ADJUSTMENT. OPERATOR HANDALING PROBLEMS. INSEAM SHAPE OUT.
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MACHINE ADJUSTMENT
PROPERLY. OPERATOR HANDALING PROPER WAY IN PROCESS. | |
5) W/B ELASTIC JOIN
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IRREGULAR SHARING, MEASUREMENT PROBLEMS.
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ELASTIC NOT CUTT
ACCORDING MMTS. ELASTIC NOT CENTRE MARK. NOT ACTUAL ALLOWANCE. |
ELASTIC CUTT ACTUAL MMTS,
SIZE INDICATED,, CENTRE MARK FOLLOW DURING ELASTIC JON.. | |
Risk analysis for Top Garments; Shirt manufacturing
Name of critical processes of shirt manufacturing
1. Collar join and Topstitch
2. Armhole topstitch
3. Chest pocket join
4. Cuff join
5. Bottom hem